Product Description

Description

General Products Application /Service Area:

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

scraper conveyor chain

The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse. 

It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time. The scraper conveyor chain of ZheJiang CHINAMFG Chain Factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching. Application: After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.

China chain manufacturer iron chain hardened steel chain scraper conveyor

Product Description

Customized Service Chain Conveyor Belt Stainless Steel

Production Process 

Forging, press, plus machining ,heat treatment , assembly

Blanks Tolerance:

   

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
 
2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
 

 

Material: Alloy
Structure: Roller Chain
Surface Treatment: Heat Treatment
Chain Size: Customize
Feature: Heat Resistant, Customize
Blank Process: Forging Plus Machining, Heat Treatment, Assembly
Samples:
US$ 1.73/kg
1 kg(Min.Order)

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Customization:
Available

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Customized Request

China supplier Powder Coating Casting Forged Stainless Steel Turning Conveyor Chain

cast chain

How do cast chains handle wear and tear in continuous operation?

Cast chains are designed to handle continuous operation in demanding industrial applications, but like all moving parts, they are subject to wear and tear over time. The durability and resistance to wear of cast chains depend on several factors:

  • Material Quality: The quality of the materials used in the construction of cast chains plays a crucial role in their wear resistance. High-quality alloy steels are often used to enhance the chain’s strength and resistance to abrasion.
  • Surface Hardening: Some cast chains undergo surface hardening treatments to increase their hardness and wear resistance on the contact surfaces.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Lubricants help to maintain smooth operation and prevent metal-to-metal contact.
  • Alignment and Tension: Correct chain alignment and proper tensioning are critical to avoid unnecessary stress on the chain, which can lead to accelerated wear.
  • Environmental Conditions: The operating environment, such as temperature, humidity, and presence of abrasive materials, can affect the wear rate of cast chains.

Continuous operation without proper maintenance and monitoring can lead to increased wear and eventual chain failure. It’s crucial to establish a regular maintenance schedule, including lubrication, inspection, and replacement of worn-out components, to extend the life of the cast chain and ensure safe and reliable operation.

When wear becomes significant or exceeds recommended tolerances, it’s essential to replace the cast chain promptly to avoid unexpected downtime, costly repairs, and potential damage to other components in the system.

cast chain

How do cast chains handle misalignment between sprockets?

Cast chains, like other types of roller chains, are designed to handle a certain degree of misalignment between sprockets. Misalignment can occur due to various factors, such as installation errors, wear, or thermal expansion. While some misalignment is inevitable, excessive misalignment can lead to premature wear and reduced chain life.

Cast chains have some inherent flexibility, which allows them to accommodate minor misalignments between sprockets. The design of the chain’s link plates and rollers allows for a certain amount of lateral movement, allowing the chain to follow the contour of the sprockets to some extent.

However, it’s essential to minimize misalignment as much as possible to ensure optimal performance and chain longevity. Proper alignment of sprockets is critical to avoid additional stress on the chain and reduce wear on the sprocket teeth and chain components.

Regular maintenance, including inspecting sprocket teeth for wear and ensuring proper tensioning of the chain, can help prevent excessive misalignment and extend the life of the cast chain. Additionally, using tensioners or guides can help improve chain alignment and reduce the risk of misalignment-related issues.

In applications where misalignment is a concern, it may be beneficial to consider using engineering chains with specialized attachments that provide better alignment capabilities. These engineering chains are designed for specific applications and can handle more severe misalignment compared to standard roller chains.

In summary, cast chains can handle some degree of misalignment between sprockets, but maintaining proper alignment is essential to ensure optimal performance and longevity of the chain and sprockets.

cast chain

How do cast chains handle corrosion and abrasive conditions?

Cast chains are known for their excellent durability and resistance to corrosion and abrasive conditions, making them suitable for various challenging industrial environments.

Corrosion Resistance: Cast chains are often made from materials like stainless steel or other corrosion-resistant alloys, which helps them withstand exposure to moisture, chemicals, and corrosive substances. This corrosion resistance is especially beneficial in industries such as food processing, chemical processing, and wastewater treatment, where chains may come into contact with corrosive materials or environments.

Abrasion Resistance: Cast chains are designed to handle abrasive conditions by using high-quality materials and precise manufacturing processes. These chains can withstand the wear and tear caused by abrasive particles or materials, making them suitable for applications such as mining, cement plants, and material handling where abrasive materials are prevalent.

Regular lubrication and proper maintenance are essential to optimize the performance and extend the life of cast chains in corrosive and abrasive environments. Applying appropriate lubricants helps reduce friction and wear between the chain components, enhancing the overall chain longevity.

In summary, cast chains demonstrate excellent corrosion resistance and abrasion resistance, allowing them to perform reliably and efficiently in harsh and demanding industrial settings.

China supplier Powder Coating Casting Forged Stainless Steel Turning Conveyor Chain  China supplier Powder Coating Casting Forged Stainless Steel Turning Conveyor Chain
editor by CX 2023-10-24